Job Description

• APPLY OFFLINE ON OR BEFORE 11.03.2022

National Aerospace Laboratories (NAL) is a premier research laboratory under the Council of Scientific and Industrial Research (CSIR). In addition to Research, Development and Technology Programmes in Aerospace, CSIR-NAL is actively involved in supporting the National Aerospace Programmes of ADA, DRDO, ISRO, HAL and IAF. Further, CSIR-NAL has a strong programme in Civil Aviation including the nationally important project of design and development of a multirole Light Transport Aircraft (SARAS Mk2). CSIR-NAL is also exploiting several aerospace technologies into spin-off industrial applications. It has excellent facilities in all the aerospace disciplines.MK-II Aircraft.Interested persons, fulfilling the eligibility criteria may apply in the prescribed proformatogether with copies of certificates, testimonials and forward the same to Sr. Controller of Administration, CSIR-NAL, Bengaluru. Completed applications in all respects only will be entertained. Your selection will be based on the details entered in the Offline Application Form only

1. SPECIALIST STRUCTURE DESIGN CONSULTANT:

• Qualification and Experience: BE/B.Tech in Mechanical, Aerospace, Aeronautical or Equivalent.
• A minimum of 25 years of experience in the Airframe detail design, engineering, DFMA concepts
• and application for transport aircrafts.
• Specialisation: Detail design and engineering of aircraft cabin door and fuselage structure.
• Duration: One year extendable for one more year after review..
• Remuneration: Rs. 75,000/- to Rs.1,00,000/- per month
• Number of Consultant:1 (One)

Job Requirements:

1. Cabin Door Design for SARAS Mk-II

• The Structural Design Consultant should mentor and guide team to Design of Cabin Doors conforming to FAR 23 compliance requirements.
• b) The Cabin doors to be designed are given below

1. Cargo door
2. Emergency Doors
3. Bail-out door
4. Pax door

• c) Evaluation of design concepts of parts and assemblies of door structure and its opening, handle operation, latching and locking mechanisms and review structural layouts for all indicated doors
• d) Verification of design schemes related to hinges, lift mechanism, Dampener (Weight Compensation) and hand rails to respective cabin doors
• e) Identifying and analyse critical design drivers and parameters considering aspects like strength, stiffness, damage tolerance, manufacturing, assembly and maintainability for cabin doors
• f) Guide the cabin door design team to design considering aspects of tooling, manufacturing, surface protection, Maintenance & accessibility considerations

1. Fuselage Detail Design for SARAS Mk-II

• Guide in detail design phase airframe components to conform to NAL design manuals and industry standard practices in part and assembly drawings and models in PLM environment
• b) Participate in weight reduction campaign
• c) Guide in arriving at modular design concepts and integration
• d) Guide design team for compliance requirements and documentation

Deliverable:

Submit report on activities listed in Job Requirements

1. SPECIALIST CONSULTANT FOR NACELLE AND AIRFRAME DESIGN ACTIVITIES:

• Qualification and Experience: Graduate in engineering (BE/B.Tech in Mechanical/Aeronautical Engg.) with not less than 30 years of professional experience in the aircraft design center/Bureau in the following domain experience.
•  Detail design of airframe components and assembly of nacelle system.
•  Design and development of PI check and Iron Bird facilities.
•  Design and development of test rigs for conducting certification tests of airframe assembly.
•  Must have sound knowledge of airworthiness certification requirements and aircraft
• certification standards like FAR-23/25, MIL and Defence.
•  Knowledge of airworthiness practices in India including DDPMAS.
•  Must have worked in two or more aircraft design programs.
• Duration: One year extendable for one more year after review.
• Remuneration: Rs.75,000/- to Rs.1,00,000/- per month
• Number of Consultant:1 (One)

Job Requirements for Specialist Consultant:

•  Review the work and guide design team in the area of detail design of Nacelle system, airframe detail design and installation LRUs in the Nacelle.
•  Review the work and guide design team to complete the work in the area of detail design, manufacturing and assembly of Mechanical Flight Control Systems.
•  Co-ordinate with work centers of part manufacturing and assembly parts of Saras Mk2 along with design and manufacturing teams.
•  Review the work and guide the design team in writing test schedules for conducting required certification tests.
•  Interact with regulatory authorities such as CEMILAC/DGCA/DGAQA as and when required along with Saras Mk2 teams.

III. SPECIALIST CONSULTANT FOR BRAKE MANAGEMENT DESIGN ACTIVITIES:

• Qualification and Experience: Post Graduate in engineering (ME/M.Tech in Mechanical/Aeronautical Engg.) with not less than 30 years of professional experience in the aircraft design center/Bureau in the following domain experience.
•  Detail design of Brake Management System (BMS) with digital antiskid system for aircraft.
•  Aircraft integration and Conducting ground trials for fine tuning the BMS controller.
•  Design and development of actuators for aircraft.
•  Must have sound knowledge of airworthiness certification requirements and aircraft certification standards like FAR-23/25, MIL and Defence.
•  Knowledge of airworthiness practices in India including DDPMAS.
•  Must have worked in two or more aircraft design programs.
• Duration: One year extendable for one more year after review.
• Remuneration: Rs.75,000/- to Rs.1,00,000/- per month
• Number of :1 (One)

Job Requirements for Specialist Consultant:

•  Review the work and guide design team in the area of detail design of Brake Management System (BMS) with digital antiskid system, integration on aircraft and conducting ground taxi trials for fine tuning the controller.
•  Review the work and guide design team to complete the work in the area of detail design, manufacturing, assembly and qualification testing of actuators.
•  Co-ordinate with work centers of part manufacturing and assembly parts of Saras Mk2 along with design and manufacturing teams.
•  Review the work and guide the design team in writing test schedules for conducting required certification tests.
•  Interact with regulatory authorities such as CEMILAC/DGCA/DGAQA as and when required along with Saras Mk II teams.

1. SPECIALIST CONSULTANT FOR TOOL DESIGN ACTIVITIES:

• Qualification and Experience: Graduate in engineering (BE/B.Tech in Mechanical/Production Engg.) with not less than 25 years of professional experience in the field of Tool Design in an Aircraft Industry. The candidate must have worked in the Tool Engineering Department in an Aircraft Industry and conversant with AutoCAD drawings, CATIA modeling & Tool Design standards.
•  Generation of Tool Design layouts and Procedures.
•  Design and development of ICY gauges, Aircraft Assembly Jigs and Fixtures
•  Design and development of Ground Handling Equipment (GHE) for Airframe Assembly.
•  Must have sound knowledge of tool design certification requirements and aircraft certification
• standards (CEMILAC/DGAQA) and Tolerance criteria.
• Duration: One year extendable for one more year after review.
• Remuneration: Rs.75,000/- to Rs.1,00,000/- per month
• Number of Consultant:1 (One)

Job Requirements for Specialist Consultant:

•  Review the work and guide the Tool design team in the area of Tool design for Saras Mk 2 aircraft Sub-Assembly & Assembly Jigs and fixtures.
•  Review the work and guide Tool design team to complete the work in the area of Tool Design, CAD Modelling, Detail Drawing, Inspection, Jig Setting, Manufacturing, Assembly and certification of Jigs and Fixtures.
•  Co-ordinate with work centers/vendors for Tool design, Jig setting & Certification, Manufacturing and Assembly of components for Saras Mk2 along with design and manufacturing groups.
•  Review the work and guide the Tool design team in preparing Assembly sequence procedures required for Manufacturing, Jig setting, Assembly and Integration of components and Certification.
•  Interact with regulatory authorities such as CEMILAC/DGAQA as and when required along with SARAS Mk2 groups.
•  Co-ordination with design groups within the organisation for design clarification, snag clearance, detail drawing check, Inspection and Acceptance of tools.

https://www.nal.res.in/sites/default/files/inline-files/Consultant%20-%20Advertisement.pdf

Skills Required

• Aerospace
• Design Engineering